The debut was at the 2004 SEMA show
in Las Vegas, Nevada - November 2-5, 2004.


Project Insomnia - click to enlarge

Keep checking back for photo's of the entire construction
process for Project Insomnia, updated weekly (scroll down).

Special thanks to the following companies
that are helping with "Project Insomnia".

Build Photo's


Test fitting our wood wheels (24's).

The rear axle came back from Advanced Driveline (Orlando, Fl) 4-1/2" narrower. Thanks for the speedy work and clean job guys!

On August 13, 2004, we got hit by Hurricane Charley, this pic was snapped on the way out of the shop a few hours before it hit, luckily we all made it through without much damage.

Back to work after Hurricane Charley, even though we were without power for a week, we made things happen.

Your probably shaking your head about this photo.

Yes, there is a point to all of this work!

We can't give away all the secrets, so lets just say all the work was so we could make a mold of the roof. What its for? - well your just gonna have to wait and see.

Drivers door blocked and new handle ready for installation.

Drivers side, doors mounted, rear suicide hinges installed.

Starting the suicide doors

Passenger hinges installed

Drivers side rear hinges

(August 22, 2004 - 9 weeks and counting until we have to get Insomnia on the road to SEMA), the pace is picking up, the days are getting longer as we work late into the night.


Mold release being applied to the painted/buffed smooth roof.

Tooling gel being applied

Ready for glassing

A lot of resin and cloth being applied

Almost finished

Applying braces

Suicide door - factory latch installed

The latch for the suicide doors is installed (removed during photo for final grinding) and the jamb is reshaped and ready for bodywork.

That looks better

Ahh, perfect! Now they're opening the right direction.
September 3, 2004

You know, living in Florida has its perks, but these hurricanes are putting a SERIOUS slow-down on our project. Shortly after this photo it was time to pack it in and go home to ride out the storm.

With 2 hurricanes now behind us, it has set us back at least 12-14 days. This really has been frustrating and we've lost valuable build-up time. So we decided to vent a bit of our frustrations, this truck has some serious power!!!!!!

It was time to cut the roof to the opening needed.

Test part made and trimmed to opening.

The mold was marked, cut, crated and delivered, now we wait........

Meanwhile, things are getting ready for paint, suicide latch primed, ready for more blocking.

The strikers for the doors are both on the center pillar now and it has been reshaped, primed, and ready for final blocking prior to paint.


Hmmm

Quite a few parts removed, some will go back on, some are now scrap.

Mach-up wheels with the
proper spacing - right on target.

Bed floor cut out.


Trial fit of the bed & wheels.


Tailights, gas door and custom rollpan coming together.

Endcaps are made for the rollpan - with the body line intact.

The unique tailgate is taking shape!

Front fenderwells removed.

The complete dash, A/C, fuse boxes, etc are now all removed.

The days get longer, but progress is moving along and the SEMA show will be here soon. Time to get back to work!

Time for a new custom frame.

Firewall cut out for motor clearance (due to lowering the body).

The cab is slid back for better access to the front frame section.

Rear section of the custom frame.


New rear frame section installed. Suspension arms are fabricated (not shown in photo).

The first look at it off the stands.

Just had to do it.

Custom upper A-arm with DJM dropped lower control arm in place.
Thanks to King Jabo & Mexiguyver!

Once everything is adjusted, the firewall is reinstalled with a few changes.

The hand fabricated rollpan is welded on and shaped a bit more.

The Phipps custom bucket seats are right at home in the Supercrew.

September 26th - once again, another Hurricane!! Jeanne moved in on us and kept us from moving forward for another 2 days. We're now up to a total of 14-16 days of down time due to Hurricanes.

As long as their are no more Hurricane's, things shouldn't be too bad!


HydraTech's brake booster installed.

Saves space and provides more braking power!

Early stages of the tailgate
slot cut for 58" wide Hi-Tech L.E.D.

Tailgate fully opened

Partially retracted

Fully retracted

Putco bed caps welded in place

2nd Hi-Tech L.E.D. for use
when the tailgate is retracted

Bed being sandblasted

Sealed the bottom of the bed

Bodyman Mike is on the job.

Firewall roughed out

Primed - ready for final prep-to-paint

Underside of cab sealed

Cab floor is sealed and dash partially reinstalled.
Yep - they'll fit!
24" Boyd Coddington Osiris (3-piece)
with 305-35-24 GoodYear tires

Well, Project Insomnia left for Las Vegas at 2:00 A.M. this morning (10/27/04). Exotic Car Transport picked it up from R.A.W. a day early, so we have a few things left to wrap up prior to the show.

For everyone that will see it at SEMA, it still won't be completely finished, we just ran out of time, we lost 15 days due to no power with the hurricane's, we did the best with the time we had.

THANK YOU TO EVERYONE that came from out of town, orlando guys, Acro guys, we couldn't have done it without you!

Special thanks to everyone at R.A.W. for all the long hours and dedication to this project - Anthony Rhodes, Chris (Mexiguyver) Estrada, King Jabo, and Amit Patel.

 

Thanks to the crew at Musso Motorsports in Las Vegas, NV for allowing us to have full use of there excellent shop to make all of our final adjustments prior to the SEMA show.


Here are some shots of Insomnia on display at the '04 SEMA show in Las Vegas. It is in the main lobby on display.

Tailgate shown retracted.

 

 

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